EnProCo Berlin - Process Simulation and Consulting
Sugar Technology Projects/References
SUGAR TECHNOLOGY
Energy & Environment
Chemical Engineering
Sugar Technology
See a selection of our last references in sugar projects
LONG TERM CONSULTING WITH SCHWEIZER ZUCKER AG – SUGAR FACTORIES AARBERG & FRAUENFELD; SWITZERLAND; SINCE 2012
- responsible for technology development
DEVELOPMENT OF AGRANA FACTORIES WITH THE AIM TO REDUCE THE PRIMARY CONSUMPTION; SF OPAVA, SF HRUSOVANY AND SF SERED, AGRANA GROUP, CZECH REPUBLIC, SLOVAK REPUBLIC; 2019-2020
Development of Agrana factories with the aim to reduce the primary energy consumption; SF Opava, Hrusovany and Sered, Agrana Group, Austria, Czech Republic, Slovak Republic; 2019-2020
- Overall balancing and footprint of technology
- Process modifications and changes in evaporation and juice pre-heating
- Measures for short term and strategy development of the process down to 1,000 kWh / t WS
- Investment costs and ROI
- Detailed layout of the measures
ENGINEERING SUPPORT BY DESIGN OF NOVEL BEET SUGAR FACTORY;
AI-KHALEEJ, DUBAI, UAE; 2017-2018
- Benchmarking study of beet processing for new 36,000 tpd sugar factory.
- Design of 10-13 effects evaporation station.
- Novel methods of sugar processing in juice purification and filtration.
HEAT AND MATERIAL BALANCE & ENERGY AUDIT IN BEET SUGAR REFINERY; SF ORTOFTA, NORDIC SUGAR, SWEDEN; 2021
- Overall balance of beet campaign and footprint of technology.
- Process analysis, optimization, and capacity increase.
- Technology project for the optimization of the evaporation station.
COMPLEX ENERGY AUDIT AND REDUCTION OF STEAM CONSUMPTION; SF UELZEN, NORDIC SUGAR, GERMANY; 2019-2020
- Overall balancing and footprint of technology.
- Measures for short-term and strategy development of the process.
- Investment costs and ROI.
DETAILED ENGINEERING SUPPORT IN SF KASHI; KAXGAR OUTDO,
CHINA; 2018-2019
- Full support by basic to detailed engineering.
- Positioning of the machinery, connectivity, pipeline design, drawings.
- Thick juice storage technology.
- Supervising, training of the staff.
- Commissioning.
CONSULTING AND ENGINEERING SUPPORT BY BROWN SUGAR PRODUCTION; SF AARBERG, SWITZERLAND; 2014-2016
- Scale-up study, tailored to management aims of customer.
- Brown sugar only from the Swiss feedstock.
- Integration of brown sugar production line into the white sugar processing.
- Brown sugar quality, sensory aspects, and taste.
RAW SUGAR RAFINERY DESIGN; SUCROCAN, HAMILTON, CANADA; SINCE 2018
- Full support by basic to detailed engineering.
- Positioning of the machinery, connectivity, pipeline design, drawings.
- Thick juice storage technology.
- Supervising, training of the staff.
- Commissioning.
ENERGY AUDIT AND TECHNOLOGY DEVELOPMENT; SF SHEPETIVKA AND STAROKONSTANTINIV, UKRAINE; SINCE 2018
- Process optimization and reduction of production costs.
- Water management, reduction of water circuits.
- Low-temperature drying and technology modifications.
- Energy audit, heat management.
- Reduction of steam consumption with detailed design of technology parts.
ENERGY AUDIT AND TECHNOLOGY DEVELOPMENT IN TERMS OF HEAT MANAGEMENT; SF SIDI BENOUR, MOROCCO; 2015-2017
- Overall balance of beet sugar factory.
- Energy audit and measurements, leading to the reduction of steam consumption.
- Sugar house operations.
HEAT AND MATERIAL BALANCE & ENERGY AUDIT BY BEET CAMPAGNE; SF DOBROVICE, TEREOS, CZ: 2012-2015
- Overall balance of bed campaign, energy reduction.
- Balancing problems by processing over 15,000t/day beds.
HEAT AND MATERIAL BALANCE & ENERGY AUDIT BY BEET CAMPAGNE; SF DOBROVICE, TEREOS, CZ: 2012-2015
- Overall balance of bed campaign, energy reduction.
- Balancing problems by processing over 15,000t/day beds.
HEAT AND MATERIAL BALANCE & ENERGY AUDIT BY THICK JUICE CAMPAGNE;
SF APPELDORN, P&L, GERMANY; 2012-2013
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In-depth balance of water and condensate losses
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Water mixing and pinch analysis, reduction of steam consumption
CONSULTING AND ENGINEERING SUPPORT BY SUGAR PRODUCTION-TECHNOLOGY DEVELOPMENT IN SF PROSENICE, CZ; 2012-2013
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Technology development focused on reduction of steam consumption
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Modifications in evaporation, pre-heating of juices
PROCESS BALANCE FOCUSED ON SUGAR HOUSE OPERATION; SF Nakskov, Denmark; 2011–2013
- Color balance in the sugar house
- White sugar quality
- Measures for suppressing color formation
HEAT AND MATERIAL BALANCE & ENERGY AUDIT; SF OPAVA, AGRANA GROUP, CZ; 2011-2012
- More projects oriented in heat management
- Heat losses, the overall balance of waste heat circuits (heating of factory, etc.)
- Juice purification, technology improvements
DETAILED SCALE-UP – ENGINEERING SUPPORT; SF HRUSOVANY, AGRANA GROUP, CZ; 2011-2012
- More projects oriented in heat management
- Scale-up study
- Crystallization, sugar yield
- White sugar quality
HEAT AND MATERIAL BALANCE & ENERGY AUDIT: SF AARBERG. SWITZERLAND: 2009-2011
- Overall balance of beet sugar factory
- Energy concept of waste heat application in preheating of juice
- Condensate utilization and energy reductions
RAW SUGAR REFINING; SF STRODA, POLAND; SF MINERBIO, ITALY; SF PONTELONGO, ITALY; 2008-2010
- Basic & advanced design of beet sugar factory modification
- Project-oriented to mass balance and energy minimization by changing beet sugar
- Processing to refine raw sugar
RAW SUGAR INTEGRATION TO BEET PROCESSING; SF MINERBIO & SF PONTELONGO, ITALY; 2008-2009
- Advanced design – integration of raw sugar to beet processing
- Mass and energy balance aspects of sugar quality
- Color balance, crystallization from mixed standard liquor
CONSULTING AND ENGINEERING SUPPORT BY SUGAR PRODUCTION – TECHNOLOGY DEVELOPMENT IN SF PROSENICE AND SF LITOVEL: CZ: SINCE 2009
- Long-term consultancy
- Scale-up of the production, machinery audit
- Detailed engineering of proposed issues
- Modifications in evaporation, pre-evaporator
- Optimization of sugar house performance
- Raw sugar co-processing & refining
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