EnProCo Berlin - Process Simulation and Consulting

Chemical Engineering Projects/References

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SUGAR TECHNOLOGY

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Energy & Environment

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Chemical Engineering

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Chemical Engineering

See a selection of our last references in chemical Engineering Projects below:

OPTIMIZATION OF 2-ETHYL-HEXYLACRYLATE PURIFICATION; SYNTHOMER LTD SOKOLOV, CZECH REPUBLIC; 2018-2019

  • Full process balance of the technology from reaction till finalization column
  • Process scenarios for improved final product quality
  • Reconstruction of finalization column, the basic design
  • Engineering support by investment cost calculation, machinery equipment

LONG-TERM CONSULTANCY; HEXION SPECIALTY CHEMICALS CORP.; USA/CZ; SINCE 2014, 8th PROJECT

  • Technology balancing sheets for entire production, consisting of 4 production lines
  • Detailed overview of AEM, AEE, AEB and 2EHA technologies
  • In-depth cooperation with strong German investor, new technologies worldwide

DESIGN OF NEW SCRUBBER AND QUENCH; HEXION SPECIALTY CHEMICALS CORP.; USA/CZ; 2014

  • Integration of new scrubber and partial condensation of product
  • Overall process balance after technology modification
  • Dimension of scrubber, costs

EXTRACTION & QUENCHING IN ACRYLIC ACID PROCESS; EASTMAN USA CORP., USA/CZ; 2006-2010

  • Detailed study for acrylic acid separation, aimed at extraction design (efficiency, capacity, setup)
  • Lab-scale to pilot-scale experimental verification of achieved results
  • Technological benefits/disadvantages compared to standard extraction technique
  • Comparison of different technology solutions

REACTIVE DISTILLATION; HEXION CORP., USA/CZ; 2008-2010

  • New approach by esterification of acrylic acid
  • Introducing design and process layout
  • Experimental verification of process simulation data

REVAMP of ACRYLIC ACID PROCESS – dDESIGN OF DOWNSTREAM IMPROVMENTS; EASTMAN CORP., USA/CZ; 2006-2007

  • Basic engineering study for leading CZ acrylic acid producer
  • Overall balancing and design of downstream, focused on rectification efficiency
  • Short-term and mid-term investment proposal
  • Very basic design of chosen process improvements

NEW TECHNOLOGY OF LOW-ALKANESE ESTERS PRODUCTION VIA REACTIVE DISTILLATION; CHEMOPETROL CORP., CZ; 1995-2002

  • BUTYL ACETATE
  • 2-METHYL-PROPYL-ACETATE
  • ETHYL ACETATE
  • Detailed study, basic engineering – lab scale project, pilot plan realization
  • Process scale up, process simulation
  • Economic evaluation, patented technology,
  • Mid-scale reference unit realized

REPPECAT – DESIGN OF NOVEL PROCESS FOR BYD PRODUCTION BASED ON REPPE SYNTHESIS; BERLIN/PRAGUE; 2016-2018

  • International EU-supported project
  • Reaction kinetics and modeling of new process, based on own design
  • Optimization of process conditions

REGENERATION OF SOLVENTS BY PIGMENT/DYES PRODUCTION; SYNTHESIA AS PARDUBICE, CZECH REPUBLIC; 2018-2020

  • Design of continual rectification process for DMF regeneration including very basic engineering and equipment selection
  • Optimization of ethanol recovery from pigment production process
  • Energy audit and measures for the reduction of steam consumption

DESIGN of STRIPPER and RECTIFICATION COLUMN; SDC corp., Czech Republic; since 2013

  • Integration of new stripper for heavy oil stripping
  • Process intensification, balances of crude benzene feedstock
  • Separation efficiency versus fixed costs
  • Design of new rectification column for side stream separation info fractions

ECOMMERCIALIZATION OF CO2 AND BIOMASS-BASED FUAL PRODUCTION; RSSD Group, Germany/UK; since 2014

  • Real technology flow sheet assessment, process simulation
  • Recycling and re-utilization of feedstock
  • Tailoring of separation steps
  • Detailed engineering documentation
  • Business-oriented economy calculations

DOWNSTREAM OF CO2-BASED FUEL PRODUCTION; GIANT AG, Germany/Switzerland/Portugal; 2011-2013

  • Modeling of downstream separation process
  • Flow sheet and major equipment description
  • Economy calculation, investment cost prediction
  • ROI, tax-related calculation of production losses

DESIGN of RECTIFICATION COLUMN; SDC corp., Czech Republic; 2009-2010

  • Integration of new rectification column for heavy oil stripping
  • Process intensification, yield & selectivity of key products
  • Separation efficiency versus fixed costs
  • Scale issues – column parameters

DESALTING of heavy oil – EXTRACTION PROCESS; SDC corp., Czech Republic; 2008-2009

  • Balancing study for heavy oil refinery
  • Design of desalting vessel
  • Process integration and balance

GLYCERINE CONVERSION to more valuable products; Unipetrol/Orlen group, CZ/Poland; 2006-2007

  • Technology-oriented engineering study for glycerine conversion to chemical specialties
  • Overview of different production pathways in glycerine chemistry

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