See a selection of our last references in sugar projects below:
LONG TERM CONSULTING WITH SCHWEIZER ZUCKER AG – SUGAR FACTORIES AARBERG & FRAUENFELD; SWITZERLAND; SINCE 2012
- responsible for technology development
DEVELOPMENT OF AGRANA FACTORIES WITH THE AIM TO REDUCE THE PRIMARY CONSUMPTION; SF OPAVA, SF HRUSOVANY AND SF SERED, AGRANA GROUP, CZECH REPUBLIC, SLOVAK REPUBLIC; SINCE 2019
Development of Agrana factories with the aim to reduce the primary energy consumption; SF Opava, Hrusovany and Sered, Agrana Group, Austria, Czech Republic, Slovak Republic; 2019-2020
- Overall balancing and footprint of technology
- Process modifications and changes in evaporation and juice pre-heating
- Measures for short term and strategy development of the process down to 1.000 kWh/tWS
- Investment cost and ROI
- Detailed layout of the measures
ENGINEERING SUPPORT BY DESIGN OF NOVEL BEET SUGAR FACTORY; Al-KHALEEJ, DUBAI, UAE; 2017-2018
- Benchmarking study of beet processing for new 36,000 tpd sugar factory
- Design of 10-13 effects evaporation station
- Novel methods by sugar processing in juice purification and filtration
RAW SUGAR RAFINERY DESIGN; SUCROCAN, HAMILTON, CANADA; SINCE 2018
- Detailed engineering of juice purification and crystallization plant
- Process variants depending of desired product quality
- Drawings and PIDs
ENERGY AUDIT AND TECHNOLOGY DEVELOPMENT; SF SHEPETIVKA AND STAROKONSTANTINIV, UKRAINE; SINCE 2018
- Process optimization and reduction of production costs
- Water management, reduction of water circuits
- Low temperature drying and technology modifications
- Energy audit, heat management
- Reduction of steam consumption with detailed design of technology parts
ENERGY AUDIT AND TECHNOLOGY DEVELOPMENT IN TERMS OF HEAT MANAGMENT; SF SIDI BENOUR, MOROCCO; 2015-2017
- overall balance of beet sugar factory
- energy audit and measurements, leading to the reduction of steam consumption
- sugar house operations
HEAT AND MATERIAL BALANCE & ENERGY AUDIT; SF AARBERG, SWITZERLAND; 2009-2011
- overall balance of beet sugar factory
- energy concept of waste heat application in preheating of juice
- condensate utilisation and energy reductions
RAW SUGAR REFINING; SF STRODA, POLAND; SF MINERBIO, ITALY; SF PONTELONGO, ITALY; 2008-2010
- basic & advanced design of beet sugar factory modification
- project oriented to mass balance and energy minimisation by changing beet sugar
- processing to raw sugar refining
RAW SUGAR INTEGRATION TO BEET PROCESSING; SF MINERBIO & SF PONTELONGO, ITALY; 2008-2009
- advanced design –integration of raw sugar to beet processing
- mass and energy balance, aspects of sugar quality
- colour balance, crystallisation from mixed standard liquor
CONSULTING AND ENGINEERING SUPPORT BY SUGAR PRODUCTION – TECHNOLOGY DEVELOPMENT IN SF PROSENICE AND SF LITOVEL; CZ; SINCE 2009
- long term consultancy
- scale up of the production, machinery audit
- detailed engineering of proposed issues
- modifications in evaporation, pre-evaporator
- optimization of sugar house performance
- raw sugar co-processing & refining
HEAT AND MATERIAL BALANCE & ENERGY AUDIT IN BEET SUGAR REFINERY; SF ORTOFTA, NORDIC SUGAR, SWEDEN; 2021
- overall balance of beet campaign and footprint of technology
- Process analysis, optimization and capacity increase
- Technology project for the optimization of evaporation station
COMPLEX ENERGY AUDIT AND REDUCTION OF STEAM CONSUMPTION; SF UELZEN, NORDIC SUGAR, GERMANY; 2019-2020
- Overall balancing and footprint of technology
- Measures for short term and strategy development of the process
- Investment cost and ROI
DETAILED ENGINEERING SUPPORT IN SF KASHI; KAXGAR OUTDO, CHINA; 2018-2019
- Full support by basic-to-detailed engineering
- Positioning of the machinery, connectivity, pipeline design, drawings
- Thick juice storage technology
- Supervising, training of the staff
- Commissioning
CONSULTING AND ENGINEERING SUPPORT BY BROWN SUGAR PRODUCTION; SF AARBERG, SWITZERLAND; 2014-2016
- scale up study, tailored to management aims of customer
- brown sugar only from swiss feedstock
- integration of brown sugar production line into the white sugar processing
- brown sugar quality, sensorical aspects and taste
HEAT AND MATERIAL BALANCE & ENERGY AUDIT BY BEET CAMPAGNE; SF DOBROVICE, TEREOS, CZ; 2012-2015
- overall balance of beet campaign, energy reduction
- balancing problems by processing over 15.000 t/day beets
HEAT AND MATERIAL BALANCE & ENERGY AUDIT BY THICK JUICE CAMPAGNE; SF APPELDORN, P&L, GERMANY; 2012-2013
- in-depth balance of water and condensate losses
- water mixing and pinch analysis, reduction of steam consumption
CONSULTING AND ENGINEERING SUPPORT BY SUGAR PRODUCTION-TECHNOLOGY DEVELOPMENT IN SF PROSENICE, CZ; 2012-2013
- technology development focused on reduction of steam consumption
- modifications in evaporation, pre-heating of juices
PROCESS BALANCE FOCUSED ON SUGAR HOUSE OPERATION; SF NAKSKOV, DENMARK; 2011-2013
- colour balance in sugar house
- white sugar quality
- meaurements for supression of colour formation
HEAT AND MATERIAL BALANCE & ENERGY AUDIT; SF OPAVA, AGRANA GROUP, CZ; 2011-2012
- more projects oriented in heat management
- heat losses, overall balance of waste heat circuits (heating of factory etc.)
- juice purification, technology improvments
DETAILED SCALE UP – ENGINEERING SUPPORT; SF HRUSOVANY, AGRANA GROUP, CZ; 2011-2012
- more projects oriented in heat management
- scale up study
- crystallisation, sugar yield
- white sugar quality
SYSTEMATIC COLOUR BALANCING IN SPECIAL SUGAR SOLUTIONS; PROJECT FOR GERMAN PHARMA COMPANY; 2007
- production analysis&balancing in sugar specialities development (for leading company in pharma and speciality chemicals)